Skip to main content

 

Our Technology

 

 

Compost Aeration and Heat Recovery 

 

Our Compost Aeration and Heat Recovery (CAHR) technology and process take aerated compost systems to the most advanced level with the ability to modulate air flow rates relative to oxygen and temperature levels while capturing useful heat and moisture.

Renewable thermal energy captured as moist hot compost vapor is run through specialized heat exchangers where water is heated and condensate water is reclaimed. Aeration exhaust or pre-heated air can be automatically sent back into the compost for moisture and energy optimization. Cooled aeration vapor can be vented directly into a bio-filter for odor control. A drying loop can be added to provide hot dry air for product drying applications. 

This process is the most advanced compost heat recovery system available and saves time and money compared to turned windrow composting. Our technology optimizes the overall composting process and enables effective bio-filter odor control, fast compost production, and predictable continuous heat recovery.

When using an Agrilab system you can use the excess heat to heat buildings and or greenhouses. The amount of heat generated is entirely dependent on the amount of compost you are processing and the model of Agrilab system you are using. As an example, a composting facility processing 2,000 Cubic Yards (CY)/1,000 tons of compost in 8 windrows at a time for a typical annual output of 24,000CY/12,000 tons paired with an AGT Compost Hotbox 250 can heat a 10,000 square foot warehouse building. 

Screenshot 2024-10-16 at 4.02.47 PM

 

Compost Heat FAQs

  • What is compost heat?  (heat produced by microbes as they break down organic matter, primarily carbon but supported by ideal composting conditions including C:N ratio, moisture, and feedstock degradability)
  • What temperature is compost heat?  (compost must first heat itself up to a high enough temperature to be useful, and then produce excess heat we can harvest for our own use.  This typically occurs with relatively large or well-sheltered compost piles, at temperatures from 140 to 160 F)
  • What is compost heat good to use for?  (160 is hot enough to burn you, but much cooler than combustion of wood or fossil fuels which can be 500 to 3000 degrees.  Heat is also released more or less continuously by a hot compost system, whereas many heating systems cycle on and off frequently.  Because of this, compost heat works best in a relatively low-temperature heating system with thermal mass - such as a radiant slab, aquaculture system, or heated seed beds.)
  • How can I capture heat from compost in a useful form?  (Compost heat can be captured directly (by putting compost inside a structure you want to heat, or blowing compost exhaust into your heated structure), or by using a heat transfer loop.  Direct use is simple but also introduces odor, moisture, and potentially corrosive gases into your structure (these can be somewhat mitigated by a biofilter).  You can capture heat by coiling a long pipe or tube in a compost pile, which has been shown to work but has issues of efficiency and the waste of broken pipes.  Agrilab systems simultaneously manage your compost and capture heat continuously with our specialized heat exchanger system, which is then tied into heat loads with insulated pipes.

CAHR is how Agrilab Technologies provides efficient composting while harvesting the largest portion of thermal energy available.

 

Want to see how our technology can help your business?